Tier 3 Elevated

PCI SYNTHESIS

📍 9 OPPORTUNITY WAY, NEWBURYPORT, MA 01950🏭 Manufacturing (NAICS 325412)📅 2021-06-15
$109,880.00
Total Penalties
28
Citations
60/100
Risk Score
490
Analysis Words
Enforcement Analysis

According to U.S. Department of Labor enforcement records, PCI SYNTHESIS — a manufacturing facility located at 9 OPPORTUNITY WAY, NEWBURYPORT, MA 01950 — was the subject of a formal OSHA inspection that resulted in 28 citation(s) and cumulative proposed penalties of $109,880.00. The inspection case was opened on 2021-06-15.

Cumulative penalties significantly exceed the national median for OSHA enforcement actions. The penalty amount suggests multiple high-gravity citations, indicating conditions that presented a substantial probability of death or serious physical harm to employees.

Industry Benchmark: The total penalty of $109,880.00 is more than 13.1× the national average of $8,414.32 for facilities in the Manufacturing sector (NAICS 325412). This sector encompasses 52,095 inspected facilities nationwide with aggregate penalties totaling $438.3M.

State Context: Within MA, this facility's penalty places it at the 100th percentile among 60,671 inspected facilities. The statewide average penalty is $2,824.83.

Citation Analysis: The inspection produced 28 citations spanning 2 distinct OSHA regulatory standards. The citation breakdown includes: 11 serious — A workplace hazard that could cause death or serious physical harm exists, and the employer knew or should have known about the condition. 2 repeat — A substantially similar violation was found during a previous inspection and the original citation has become a final order. 2 other-than-serious — The violation has a direct relationship to job safety and health but is unlikely to cause death or serious physical harm.

Enforcement Timeline: Citations were issued beginning June 5, 2015 with the latest abatement deadline set for December 31, 2019. Of the 28 total citations, 0 (0%) have been marked as abated in DOL records, which may indicate ongoing compliance gaps requiring further regulatory attention.

Penalty Assessment: The cumulative penalty of $109,880.00 reflects OSHA's gravity-based penalty calculation methodology, which considers the severity of potential injury, the probability of occurrence, the employer's size, good faith, and violation history. The per-citation average of $3,924.29 falls within the standard penalty range.

The enforcement record for PCI Synthesis reveals a profound systemic breakdown in Process Safety Management (PSM) and laboratory chemical hygiene protocols. The assessment of multiple "Repeat" violations under 1910.1450 indicates a failure of management to internalize previous corrective actions, suggesting a recidivist pattern regarding fundamental chemical safety. Of particular concern are the PSM citations under 1910.119, specifically those carrying a gravity rating of 10. These high-gravity scores signify that the technical deficiencies in Process Hazard Analysis (PHA) and Process Safety Information (PSI) created a high probability of catastrophic consequences, such as fire, explosion, or large-scale toxic releases. For workers, these gaps translated into an environment where the physical and chemical properties of hazardous materials were insufficiently documented and the mechanical integrity of

Citation Matrix — 28 Citations
29 CFR 1910.1450(e)(01)
Serious
Penalty: $2,970.00Gravity: 5Issued: June 5, 2015Abated: Pending
29 CFR 1910.1450(e)(03)
Serious
Penalty: $2,970.00Gravity: 5Issued: June 5, 2015Abated: Pending
29 CFR 1910.1450(e)(03)
Repeat
Penalty: $5,940.00Gravity: 5Issued: June 5, 2015Abated: Pending
29 CFR 1910.1450(e)(04)
Repeat
Penalty: $12,000.00Gravity: 5Issued: June 5, 2015Abated: Pending
29 CFR 1910.119(d)(03)
Process Safety Management
Other-than-Serious
Penalty: $5,000.00Gravity: nanIssued: June 4, 2019Abated: Pending
29 CFR 1910.119(d)(03)
Process Safety Management
Serious
Penalty: $12,000.00Gravity: 10Issued: June 4, 2019Abated: Pending
29 CFR 1910.119(i)(01)
Process Safety Management
Serious
Penalty: $0.00Gravity: 5Issued: June 4, 2019Abated: Pending
29 CFR 1910.119(l)(01)
Process Safety Management
Serious
Penalty: $0.00Gravity: 5Issued: June 4, 2019Abated: Pending
29 CFR 1910.119(l)(04)
Process Safety Management
Serious
Penalty: $0.00Gravity: 5Issued: June 4, 2019Abated: Pending
29 CFR 1910.119(d)(03)
Process Safety Management
Serious
Penalty: $8,000.00Gravity: 5Issued: June 4, 2019Abated: Pending
29 CFR 1910.119(e)(01)
Process Safety Management
Serious
Penalty: $12,000.00Gravity: 10Issued: June 4, 2019Abated: Pending
29 CFR 1910.119(f)(01)
Process Safety Management
Other-than-Serious
Penalty: $5,000.00Gravity: nanIssued: June 4, 2019Abated: Pending
29 CFR 1910.119(f)(03)
Process Safety Management
Serious
Penalty: $8,000.00Gravity: 5Issued: June 4, 2019Abated: Pending
29 CFR 1910.119(j)(02)
Process Safety Management
Serious
Penalty: $0.00Gravity: 10Issued: June 4, 2019Abated: Pending
29 CFR 1910.119(n)
Process Safety Management
Serious
Penalty: $0.00Gravity: 5Issued: June 4, 2019Abated: Pending
This report is compiled from publicly available U.S. Department of Labor enforcement data under the Freedom of Information Act. SVEP Navigator is an independent research and analysis platform and is not affiliated with, endorsed by, or connected to OSHA, the Department of Labor, or any federal agency. Information is provided for research, educational, and compliance planning purposes only and does not constitute legal advice. Penalty amounts shown are proposed penalties and may have been modified through contest proceedings or settlement.
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