Tier 1 Critical

CATERPILLAR, INC.

📍 27TH ST. & E. PERSHING, DECATUR, IL 62525🏭 Mining Machinery and Equipment Manufacturing (NAICS 333131)📅 2005-05-02
$126,208.00
Total Penalties
33
Citations
100/100
Risk Score
498
Analysis Words
Enforcement Analysis

According to U.S. Department of Labor enforcement records, CATERPILLAR, INC. — a mining machinery and equipment manufacturing facility located at 27TH ST. & E. PERSHING, DECATUR, IL 62525 — was the subject of a formal OSHA inspection that resulted in 33 citation(s) and cumulative proposed penalties of $126,208.00. The inspection case was opened on 2005-05-02.

This facility represents one of the most severe enforcement actions in the OSHA SVEP database. Willful violations combined with penalties exceeding $100,000 indicate a pattern of deliberate non-compliance that poses an imminent danger to workers.

BLS Injury Data: According to the Bureau of Labor Statistics (2022), this industry sector has an occupational injury rate of 3.3 per 100 full-time workers — 22% above the national average of 2.7. The sector fatality rate is 2.3 per 100,000 workers.

EPA Environmental Record: The EPA shows no current violations for this facility. regulated under: Clean Air Act, Clean Water Act, RCRA Hazardous Waste, Toxics Release Inventory. Toxic Release Inventory reports 148118 lbs in releases/transfers. Source: EPA ECHO database.

Industry Benchmark: The total penalty of $126,208.00 is more than 19.6× the national average of $6,436.62 for facilities in the Manufacturing sector (NAICS 333131). This sector encompasses 82,943 inspected facilities nationwide with aggregate penalties totaling $533.9M.

State Context: Within IL, this facility's penalty places it at the 100th percentile among 88,899 inspected facilities. The statewide average penalty is $3,496.90.

Citation Analysis: The inspection produced 33 citations spanning 6 distinct OSHA regulatory standards. The citation breakdown includes: 10 serious — A workplace hazard that could cause death or serious physical harm exists, and the employer knew or should have known about the condition. 1 repeat — A substantially similar violation was found during a previous inspection and the original citation has become a final order. 3 other-than-serious — The violation has a direct relationship to job safety and health but is unlikely to cause death or serious physical harm. 1 willful — The employer intentionally and knowingly committed the violation, demonstrating either an intentional disregard for the requirements of the OSH Act or plain indifference to employee safety and health.

Enforcement Timeline: Citations were issued beginning September 26, 1991 with the latest abatement deadline set for July 15, 2009. Of the 33 total citations, 11 (33%) have been marked as abated in DOL records, which may indicate ongoing compliance gaps requiring further regulatory attention.

Penalty Assessment: The cumulative penalty of $126,208.00 reflects OSHA's gravity-based penalty calculation methodology, which considers the severity of potential injury, the probability of occurrence, the employer's size, good faith, and violation history. The per-citation average of $3,824.48 falls within the standard penalty range.

The inspection of this heavy machinery manufacturing facility revealed a profound and systemic failure in energy control protocols

Industry Benchmark (IL)

This facility's $126,208 penalty is higher than 99% of all penalized companies in the NAICS 333131 industry in IL. The state average penalty for this industry is $18,913.

$18,913
State Avg
$126,208
This Facility
Citation Matrix — 33 Citations
29 CFR 1910.132(a)
Personal Protective Equipment — General
Serious
Penalty: $200.00Gravity: 05Issued: September 26, 1991Abated: ✓ Yes
29 CFR 1910.147(c)(07)
Control of Hazardous Energy (Lockout/Tagout)
Repeat
Penalty: $25,000.00Gravity: 03Issued: June 11, 2009Abated: ✓ Yes
29 CFR 1910.147(d)(04)
Control of Hazardous Energy (Lockout/Tagout)
Serious
Penalty: $7,000.00Gravity: 03Issued: June 11, 2009Abated: ✓ Yes
29 CFR 1910.147(c)(07)
Control of Hazardous Energy (Lockout/Tagout)
Serious
Penalty: $5,000.00Gravity: 10Issued: November 15, 1994Abated: Pending
29 CFR 1910.1200(h)
Hazard Communication Standard (Chemical Safety)
Other-than-Serious
Penalty: $1,000.00Gravity: 03Issued: November 15, 1994Abated: ✓ Yes
29 CFR 1910.147(c)(01)
Control of Hazardous Energy (Lockout/Tagout)
Willful
Penalty: $55,000.00Gravity: 10Issued: November 15, 1994Abated: Pending
29 CFR 1910.147(d)(04)
Control of Hazardous Energy (Lockout/Tagout)
Serious
Penalty: $7,000.00Gravity: 10Issued: November 15, 1994Abated: ✓ Yes
29 CFR 1910.147(c)(04)
Control of Hazardous Energy (Lockout/Tagout)
Serious
Penalty: $7,000.00Gravity: 10Issued: October 5, 1995Abated: ✓ Yes
29 CFR 1910.147(c)(02)
Control of Hazardous Energy (Lockout/Tagout)
Other-than-Serious
Penalty: $0.00Gravity: 00Issued: November 15, 1994Abated: ✓ Yes
29 CFR 1910.23(c)(03)
Guarding Floor & Wall Openings
Serious
Penalty: $2,000.00Gravity: 10Issued: November 15, 1994Abated: ✓ Yes
29 CFR 1910.147(c)(04)
Control of Hazardous Energy (Lockout/Tagout)
Serious
Penalty: $3,000.00Gravity: 10Issued: November 15, 1994Abated: ✓ Yes
29 CFR 1910.23(c)(01)
Guarding Floor & Wall Openings
Serious
Penalty: $750.00Gravity: 02Issued: March 24, 1995Abated: ✓ Yes
29 CFR 1910.23(d)(01)
Guarding Floor & Wall Openings
Serious
Penalty: $750.00Gravity: 02Issued: March 24, 1995Abated: ✓ Yes
29 CFR 1910.184(c)(09)
Slings Safety
Serious
Penalty: $0.00Gravity: 03Issued: March 24, 1995Abated: Pending
29 CFR 1910.151(c)
Medical Services & First Aid
Other-than-Serious
Penalty: $0.00Gravity: 01Issued: July 15, 2005Abated: Pending
This report is compiled from publicly available U.S. Department of Labor enforcement data under the Freedom of Information Act. SVEP Navigator is an independent research and analysis platform and is not affiliated with, endorsed by, or connected to OSHA, the Department of Labor, or any federal agency. Information is provided for research, educational, and compliance planning purposes only and does not constitute legal advice. Penalty amounts shown are proposed penalties and may have been modified through contest proceedings or settlement.
Local Competitor Benchmark

Comparing penalized facilities in DECATUR, IL (Broader Sector)

CATERPILLAR, INC. (This Facility)
$126.2K
33 cit.
MUELLER WATER PRODUCTS, INC.
$64.1K
44 cit.
MUELLER CO. LLC
$59.4K
12 cit.
INTERNATIONAL CONTROL SERVICES, INC.
$35.1K
16 cit.
More IL Enforcement Records
MIRACAPO PIZZA COMPANY LLC DBA LITTLE LADY FOODS
GURNEE, IL
$3.1M
32 cit.
ALL-FEED PROCESSING AND PACKAGING, INC.
GALVA, IL
$1.3M
135 cit.
CLARK OIL REFINING CORPORATION
BLUE ISLAND, IL
$1.3M
82 cit.
AB SPECIALTY SILICONES, LLC
WAUKEGAN, IL
$1.2M
21 cit.
MIDWEST METALLICS L.P.
SUMMITT, IL
$794.2K
52 cit.
Other Inspected Facilities in DECATUR, IL
A. E. STALEY MANUFACTURING CO.
$720.2K
369 cit.
ADM, RAILCAR REPAIR
$650.0K
39 cit.
ARCHER DANIELS MIDLAND CO.
$561.8K
86 cit.
ADM TRUCKING, INC.
$121.0K
44 cit.
WAGNER CASTINGS CO.
$99.9K
137 cit.
Related Guides & Tools
OSHA Fines & Penalties Guide →
How OSHA calculates penalties and maximum fine amounts.
After an OSHA Inspection →
Citations, appeals, and penalty negotiation steps.
Top 10 OSHA Violations →
The most frequently cited standards nationwide.
Manufacturing Safety Data →
Industry-wide violation stats and rankings.

Explore more: OSHA enforcement in DECATUR · Illinois data · Search the database · Incident Rate Calculator

Frequently Asked Questions
What OSHA violations was CATERPILLAR, INC. cited for?

CATERPILLAR, INC. received 33 citation(s) covering 6 distinct OSHA standards. Total proposed penalties were $126,208.00. The inspection opened on 2005-05-02.

How much was CATERPILLAR, INC. fined by OSHA?

OSHA proposed penalties of $126,208.00 against CATERPILLAR, INC. in DECATUR, IL. Average per citation: $3,824.48.

Is CATERPILLAR, INC. a safe workplace?

Based on enforcement records, CATERPILLAR, INC. has a risk score of 100 out of 100. This facility represents one of the most severe enforcement actions in the OSHA SVEP database. Willful violations combined with penalties exceeding $100,000 indicate a pattern of deliberate non-compliance that poses an imminent danger to workers.

How does this penalty compare to the industry average?

The average penalty for Mining Machinery and Equipment Manufacturing facilities is $6,436.62. This facility penalty of $126,208.00 is above the industry average.