Tier 3 Elevated

AICHI FORGE USA, INC.

📍 596 TRIPORT RD, GEORGETOWN, KY 40324🏭 Iron and Steel Forging (NAICS 332111)📅 2013-05-14
$152,400.00
Total Penalties
22
Citations
61/100
Risk Score
435
Analysis Words
Enforcement Analysis

According to U.S. Department of Labor enforcement records, AICHI FORGE USA, INC. — a iron and steel forging facility located at 596 TRIPORT RD, GEORGETOWN, KY 40324 — was the subject of a formal OSHA inspection that resulted in 22 citation(s) and cumulative proposed penalties of $152,400.00. The inspection case was opened on 2013-05-14.

Cumulative penalties significantly exceed the national median for OSHA enforcement actions. The penalty amount suggests multiple high-gravity citations, indicating conditions that presented a substantial probability of death or serious physical harm to employees.

BLS Injury Data: According to the Bureau of Labor Statistics (2022), this industry sector has an occupational injury rate of 3.3 per 100 full-time workers — 22% above the national average of 2.7. The sector fatality rate is 2.3 per 100,000 workers.

EPA Environmental Record: The EPA shows no current violations for this facility. regulated under: Clean Water Act, RCRA Hazardous Waste, Toxics Release Inventory. Toxic Release Inventory reports 43449 lbs in releases/transfers. Source: EPA ECHO database.

Industry Benchmark: The total penalty of $152,400.00 is more than 23.7× the national average of $6,436.62 for facilities in the Manufacturing sector (NAICS 332111). This sector encompasses 82,943 inspected facilities nationwide with aggregate penalties totaling $533.9M.

State Context: Within KY, this facility's penalty places it at the 100th percentile among 26,562 inspected facilities. The statewide average penalty is $2,754.01.

Citation Analysis: The inspection produced 22 citations spanning 6 distinct OSHA regulatory standards. The citation breakdown includes: 12 serious — A workplace hazard that could cause death or serious physical harm exists, and the employer knew or should have known about the condition. 3 repeat — A substantially similar violation was found during a previous inspection and the original citation has become a final order.

Enforcement Timeline: Citations were issued beginning December 12, 2012 with the latest abatement deadline set for August 2, 2013. Of the 22 total citations, 14 (64%) have been marked as abated in DOL records, suggesting partial progress toward required corrective actions.

Penalty Assessment: The cumulative penalty of $152,400.00 reflects OSHA's gravity-based penalty calculation methodology, which considers the severity of potential injury, the probability of occurrence, the employer's size, good faith, and violation history. The per-citation average of $6,927.27 falls within the standard penalty range.

The enforcement profile for Aichi Forge USA, Inc. reveals a deeply entrenched pattern of non-compliance

Industry Benchmark (KY)

This facility's $152,400 penalty is higher than 99% of all penalized companies in the NAICS 332111 industry in KY. The state average penalty for this industry is $18,738.

$18,738
State Avg
$152,400
This Facility
Citation Matrix — 22 Citations
29 CFR 1910.213(i)(01)
Serious
Penalty: $4,000.00Gravity: 10Issued: July 25, 2013Abated: ✓ Yes
29 CFR 1910.147(f)(04)
Control of Hazardous Energy (Lockout/Tagout)
Serious
Penalty: $7,000.00Gravity: 10Issued: December 20, 2012Abated: ✓ Yes
29 CFR 1910.335(a)(01)
Serious
Penalty: $7,000.00Gravity: 10Issued: December 20, 2012Abated: ✓ Yes
29 CFR 1910.147(c)(04)
Control of Hazardous Energy (Lockout/Tagout)
Serious
Penalty: $7,000.00Gravity: 10Issued: December 20, 2012Abated: ✓ Yes
29 CFR 1910.147(c)(07)
Control of Hazardous Energy (Lockout/Tagout)
Serious
Penalty: $7,000.00Gravity: 10Issued: December 20, 2012Abated: ✓ Yes
29 CFR 1910.146(c)(02)
Permit-Required Confined Spaces
Serious
Penalty: $3,500.00Gravity: 01Issued: December 12, 2012Abated: ✓ Yes
29 CFR 1910.146(c)(04)
Permit-Required Confined Spaces
Serious
Penalty: $3,500.00Gravity: 01Issued: December 12, 2012Abated: ✓ Yes
29 CFR 1910.146(d)(08)
Permit-Required Confined Spaces
Serious
Penalty: $3,500.00Gravity: 01Issued: December 12, 2012Abated: ✓ Yes
29 CFR 1910.146(d)(09)
Permit-Required Confined Spaces
Serious
Penalty: $3,500.00Gravity: 01Issued: December 12, 2012Abated: ✓ Yes
29 CFR 1910.146(e)(01)
Permit-Required Confined Spaces
Serious
Penalty: $3,500.00Gravity: 01Issued: December 12, 2012Abated: ✓ Yes
29 CFR 1910.146(g)(01)
Permit-Required Confined Spaces
Serious
Penalty: $3,500.00Gravity: 01Issued: December 12, 2012Abated: Pending
29 CFR 1910.147(d)(04)
Control of Hazardous Energy (Lockout/Tagout)
Serious
Penalty: $3,500.00Gravity: 01Issued: December 12, 2012Abated: ✓ Yes
29 CFR 1910.212(a)(01)
Machine Guarding — General Requirements
Repeat
Penalty: $44,800.00Gravity: 01Issued: December 13, 2012Abated: ✓ Yes
29 CFR 1910.219(d)(01)
Mechanical Power Transmission
Repeat
Penalty: $44,800.00Gravity: 01Issued: December 13, 2012Abated: ✓ Yes
29 CFR 1910.219(e)(01)
Mechanical Power Transmission
Repeat
Penalty: $0.00Gravity: nanIssued: December 13, 2012Abated: ✓ Yes
This report is compiled from publicly available U.S. Department of Labor enforcement data under the Freedom of Information Act. SVEP Navigator is an independent research and analysis platform and is not affiliated with, endorsed by, or connected to OSHA, the Department of Labor, or any federal agency. Information is provided for research, educational, and compliance planning purposes only and does not constitute legal advice. Penalty amounts shown are proposed penalties and may have been modified through contest proceedings or settlement.
Local Competitor Benchmark

Comparing penalized facilities in GEORGETOWN, KY (Exact Industry)

AICHI FORGE USA, INC. (This Facility)
$152.4K
22 cit.
KENTUCKY ADVANCE FORGE PLANT, LLC
$29.4K
7 cit.
60634 - INTERNATIONAL CRANKSHAFT INC
$25.5K
4 cit.
AICHI FORGE USA, INC. DBA AICHI FORGE USA, INC.
$16.0K
13 cit.
More KY Enforcement Records
AMERICAN RESOURCES INC
LOUISVILLE, KY
$515.3K
24 cit.
PHELPS DODGE MAGNET WIRE CO.
HOPKINSVILLE, KY
$427.8K
57 cit.
T.S.P., INC.
VINE GROVE, KY
$420.0K
12 cit.
LEGGETT & PLATT, INCORPORATED
WINCHESTER, KY
$259.7K
46 cit.
65496 - DOLLAR GENERAL CORPORATION
PADUCAH, KY
$253.0K
6 cit.
Other Inspected Facilities in GEORGETOWN, KY
66353 - YS PRECISION STAMPING INC
$55.1K
4 cit.
INTERNATIONAL CRANKSHAFT INC.
$50.5K
42 cit.
KENTUCKY ADVANCE FORGE PLANT, LLC
$29.4K
7 cit.
68396 - ATLAS MACHINE AND SUPPLY INC
$28.0K
5 cit.
60634 - INTERNATIONAL CRANKSHAFT INC
$25.5K
4 cit.
Related Guides & Tools
OSHA Fines & Penalties Guide →
How OSHA calculates penalties and maximum fine amounts.
After an OSHA Inspection →
Citations, appeals, and penalty negotiation steps.
Top 10 OSHA Violations →
The most frequently cited standards nationwide.
Manufacturing Safety Data →
Industry-wide violation stats and rankings.

Explore more: OSHA enforcement in GEORGETOWN · Kentucky data · Search the database · Incident Rate Calculator

Frequently Asked Questions
What OSHA violations was AICHI FORGE USA, INC. cited for?

AICHI FORGE USA, INC. received 22 citation(s) covering 6 distinct OSHA standards. Total proposed penalties were $152,400.00. The inspection opened on 2013-05-14.

How much was AICHI FORGE USA, INC. fined by OSHA?

OSHA proposed penalties of $152,400.00 against AICHI FORGE USA, INC. in GEORGETOWN, KY. Average per citation: $6,927.27.

Is AICHI FORGE USA, INC. a safe workplace?

Based on enforcement records, AICHI FORGE USA, INC. has a risk score of 61 out of 100. Cumulative penalties significantly exceed the national median for OSHA enforcement actions. The penalty amount suggests multiple high-gravity citations, indicating conditions that presented a substantial probability of death or serious physical harm to employees.

How does this penalty compare to the industry average?

The average penalty for Iron and Steel Forging facilities is $6,436.62. This facility penalty of $152,400.00 is above the industry average.